Global Product Manager HV
- compliant with automotive test specification LV214 & USCAR*
 - watertight according to IP6K9K
 - high current load at high ambient temperatures
 - 360° shielded connection
 - compact design
 - low shielded transition resistance
 - simple installation
 
 | PARAMETERS | HPS In-Line Connector (2+2 way) | 
| Current Class | current class 1 and 2 connector | 
| Applications | inline connection | 
| Number of Pins | 2 (high voltage) + 2 (HVIL optional) | 
| Operating Condition | U = 1,000 VDC | 
Voltage Class  |  Class B according to ISO 6469-3:2011 60 VDC < U ≤ 1,000 VDC 25 VAC < Ueff ≤ 707 VDC (15-150 Hz)  | 
| Ambient Condition | -40° C to +140° C | 
| Maximum Altitude | 4,000 m | 
| Maximum Current Load | 59A at 80° C (6.0 mm2), see deratings product specification | 
| IP-Degree of Protection | IPXXB (unmated), IPXXD (mated) | 
| Watertightness | IP6K9K, IPX8 | 
| EMC Performance (6.00 mm2) | until 30 MHz < 5 mΩ/m > 75 dB (10 kHz to 500 MHz) > 75 dB (500 MHz to 1,000 MHz)  | 
| Shielded Area | 360° circumferential | 
| Shield Contact Resistance | < 2 mΩ (total from sheathed cable until aggregate housing) | 
| Vibration Strength 2 | according to LV214/215 - PG17 (without fixation point) | 
| Vibration Strength 3 | according to LV214/215 - PG17 (first fixation point at < 200 mm) | 
| Vibration Strength 4 | accoriding to LV214/215 - PG17 (first fixation point at < 50 mm) | 
| Mating/Unmating Force | < 65 N | 
| Secondary Lock System | activating force < 40 N, no unintentional opening possible | 
| Koshiri Safety | yes | 
| Polarization/Coding | incorrect insertion force <200 N | 
| CPA System | operating force < 30 N | 
| HVIL System | min. 1.0 mm (nominal 2.0 mm), leading | 
| CONTACT SYSTEM INFORMATION | |
| Contact System | HCT4 (4.0 mm round terminal), Ag, crimped | 
| Material/Surface | Cu-Leg., CuNiSi, Ag | 
| Connection | crimped | 
| Mating Cycles | max. 50 cycles | 
| CUSTOMER-SPECIFIC INFORMATION | |
| Cable Cross Section | 2.5 mm2; 4.0 mm2; 6.0 mm2 as MCC and SCC solutions | 
| Contact Carrier Codings | A, B, C, D, Z | 
 Product Flyer
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High Voltage | Product Catalogue
pdf 11 MB
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HPS In-Line Connector | Product Flyer
pdf 640 KB
 
Drawings
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HPS In-Line Connector | System Drawing SealStar 1.2 Female Housing (805-120-...00)
pdf 1 MB
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HPS In-Line Connector | System Drawing Female Connector MCC SCC (810-385-...00)
pdf 1 MB
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HPS In-Line Connector | System Drawing Male Connector MCC SCC (809-999-...00)
pdf 816 KB
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HPS In-Line Connector | Single Part Drawing Female Connector MCC (810-385-...00)
pdf 3 MB
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HPS In-Line Connector | Single Part Drawing Female Connector SCC (810-385-...00)
pdf 4 MB
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HPS In-Line Connector | Single Part Drawing Male Connector MCC (809-999-...00)
pdf 3 MB
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HPS In-Line Connector | Single Part Drawing Male Connector SCC (809-999-...00)
pdf 3 MB
 
Product & Process Specifications
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HPS In-Line Connector | Product Specification EPS 100137 Male Connector MCC SCC (809-999-...00)
pdf 1 MB
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HPS In-Line Connector | Product Specification EPS 100184 Male Connector SCC (809-999-…00)
pdf 1 MB
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HPS In-Line Connector | Process Specification EVS 100113 Male Connector MCC (809-999-...00)
pdf 3 MB
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HPS In-Line Connector | Process Specification EVS 100132 Male Connector SCC (809-999-...00)
pdf 2 MB
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HPS In-Line Connector | Process Specification EVS 100139 Male Connector MCC PLUS (810-480-...03_813-133-...03)
pdf 3 MB
 
Space Models
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HPS In-Line Connector | 3D Space Model SealStar 1.2 Female Housing (805-120-...00)
stp 5 MB
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HPS In-Line Connector | 3D Space Model Female Connector with HVIL MCC SCC (810-287-...00)
stp 15 MB
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HPS In-Line Connector | 3D Space Model Male Connector with HVIL MCC SCC (809-999-...00)
stp 11 MB
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HPS In-Line Connector | 3D Space Model Male Connector without HVIL MCC SCC (809-999-...00)
stp 11 MB