HPS40 4+2
The HIRSCHMANN AUTOMOTIVE PowerStar 40 4+2 connection system is shielded and sealed. It is designed for all high-voltage on-board chargers available on the market that are used in electric vehicles. Needless to say, the high-voltage connectors comply with the global standards of the automotive industry.
The products not only impress with their optimized design and low weight. Their operating flexibility is also hard to beat. As the smallest connection system available in this segment, it guarantees optimum performance and top processing.
Global Product Manager HV
- compliant with automotive test specification LV214 & USCAR*
- watertight according to IP6K9K
- high current load at high ambient temperatures
- 360° shielded connection
- compact design
- low shielded transition resistance
- simple installation
a wide variety of device connections can be implemented on request
*Please contact Product Manager
| PARAMETERS | HPS40 (4+2 way) |
| Current Class | current class 1 and 2 connector |
| Applications | 3-phase charging |
| Number of Pins | 4 (high voltage) + 2 (HVIL optional) |
| Operating Condition | U = 1,000 VDC |
| Voltage Class | Class B according to ISO 6469-3:2011 60 VDC < U ≤ 1,000 VDC 25 VAC < Ueff ≤ 707 VAC (15-150 Hz) |
| Ambient Condition | -40° C to +140° C |
| Maximum Altitude | 4,000 m |
| Maximum Current Load | 53A at 80° C (4 x 6.0 mm2), see deratings product specification |
| IP-Degree of Protection | IPXXD (unmated); IPXXB (mated) |
| Watertightness | IP6K9K, IPX8 |
| EMC Performance (6.00 mm2) | until 2 MHz < 2.5 mΩ/m until 30 MHz < 5 mΩ/m > 65 dB (30 MHz to 300 MHz) |
| Shielded Area | 360° circumferential |
| Shield Contact Resistance | < 2 mΩ (total from sheathed cable until aggregate housing) |
| Vibration Strength 2 | according to LV214/215 - PG17 (first fixation point at < 200 mm, second fixation point at < 250 mm) |
| Mating/Unmating Force | < 75 N |
| Secondary Lock System | activating force < 40 N, no accidental oppening possible |
| Koshiri Safety | yes |
| Polarization/Coding | incorrect insertion force < 225 N |
| CPA System | operating force < 30 N |
| HVIL System | min. 1.0 mm (nominal 2.0 mm), leading |
| CONTACT SYSTEM INFORMATION | |
| Contact System | HCT4 (4.0 mm round terminal), Ag, crimped |
| Material/Surface | Cu-Leg., CuNiSi, Ag |
| Connection | crimped |
| Mating Cycles | max. 50 cycles |
| CUSTOMER-SPECIFIC INFORMATION | |
| Cable Cross Section | 4.0 mm2; 6.0 mm2 as MCC solutions with different pole numbers |
| Contact Carrier Codings | A, B, Z |
Product Flyer
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High Voltage | Product Catalogue
pdf 10 MB
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HPS40 4+2 | Product Flyer
pdf 527 KB
Drawings
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HPS40 4+2 | System Drawing Female Connector MCC (809-981-...00)
pdf 744 KB
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HPS40 4+2 | System Drawing Male Connector 180° Blade (809-490-...00)
pdf 1 MB
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HPS40 4+2 | System Drawing Male Connector 180° Wire (809-980-...00)
pdf 945 KB
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HPS40 4+2 | System Drawing Male Connector Blade HP (810-343-...00)
pdf 1 MB
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HPS40 4+2 | Singel Part Drawing Female Connector MCC (809-981-...00)
pdf 3 MB
Product & Process Specifications
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HPS40 4+2 | Handling Manual
pdf 391 KB
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HPS40 4+2 | Product Specification EPS-100108 Female Connector MCC (809-981-...00)
pdf 2 MB
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HPS40 4+2 | Product Specification EPS-100139 Male Connector 180° wire (808-264-…00)
pdf 475 KB
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HPS40 4+2 | Product Specification EPS 100184 Male Connector blade (809-490-…00)
pdf 1 MB
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HPS40 4+2 | Process Specification EVS-100108 Female Connector MCC (809-981-...00)
pdf 3 MB
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HPS40 4+2 | Process Specification EVS-100161 Female Connector unshielded
pdf 2 MB
Space Models
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HPS40 4+2 | 3D Space Model Female Connector MCC open (809-981-...00)
stp 14 MB
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HPS40 4+2 | 3D Space Model Female Connector MCC closed (809-981-...00)
stp 17 MB
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HPS40 4+2 | 3D Space Model Male Connector 180° Blade (809-490-...00)
stp 10 MB
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HPS40 4+2 | 3D Space Model Male Connector 180° Wire (809-980-...00)
stp 7 MB
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HPS40 4+2 | 3D Space Model Male Connector Blade HP (810-343-...00)
stp 10 MB