HPS40 4+2
The HIRSCHMANN AUTOMOTIVE PowerStar 40 4+2 connection system is shielded and sealed. It is designed for all high-voltage on-board chargers available on the market that are used in electric vehicles. Needless to say, the high-voltage connectors comply with the global standards of the automotive industry.
The products not only impress with their optimized design and low weight. Their operating flexibility is also hard to beat. As the smallest connection system available in this segment, it guarantees optimum performance and top processing.
Global Product Manager High Voltage & High Frequency
en
- Compliant with test specification LV 214 & USCAR*
- Watertight according to IP6K9K
- High current load at high ambient temperatures
- 360° shielded connection
- Compact design
- Low shielded transition resistance
- Simple installation
a wide variety of device connections can be implemented on request
*Please contact Product Manager
| Key Features | HPS40 (4+2 way) |
| Operating Condition | U = 1.000 VDC |
| Ambient Condition | –40°C to +140°C |
| Maximum Current Load | 6.0 mm², see derating 64A/80°C; 55A/100°C; 45A/125°C; 37A/140°C |
| Voltage Class | Class B according to ISO 6469-3:2011 60 VDC < U ≤ 1.500 VDC 25 VAC < Ueff ≤ 1.000 VAC |
| IP-Degree of Protection | IPXXD (assembled) ; IPXXB (disassembled) |
| EMC | > 70 dB (10 kHz to 500 MHz) > 65 dB (500 MHz to 1.000 MHz) |
| Shielded Area | 360° circumferential |
| Shield Contact Resistance | < 2,0 mΩ (total from sheathed cable until aggregate housing) |
| Vibration Strength 3 | according to LV214/215 - PG17 (first fixation point at < 200 mm) |
| Vibration Strength 4 | accoriding to LV214/215 - PG17 (first fixation point at < 50 mm) |
| Cable Cross Section | 4.0 mm2; 6.0 mm2 as MCC solutions with different pole numbers |
| Round Contact System | 4.0 mm (HCT4) |
| Contact Surface | Ag |
| Line Connection | crimped |
| Wire Size Range | 4.0 mm2, 6.0 mm2 |
| Number of Connection Cycles | max. 50 cycles |
| Transition Resistance | according to LV215-1 |
| Housing System | Touch Proof HV Connector with High Performance Terminals |
| Integrated HVIL System | min. 1.0 mm (nominal 2.0 mm), leading |
| Mating/Unmating Force | < 75 N |
| Secondary Lock System | Activating Force < 40 N no accidental oppening possible |
| Polarization/Coding | Incorrect Insertion Force < 225 N |
| Koshiri Safety | yes |
| Watertightness | IP6K9K and IPX8, PG23 as per LV214/LV215 |
| CPA | yes Operating Force < 30 N |
180° Variant
- Cable Connection
- Blade Connection
customer-specific connection variants on request
Product Flyer
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High Voltage | Product Catalogue
pdf 8 MB
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HPS40 4+2 | Product Flyer
pdf 528 KB
Drawings
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HPS40 4+2 | System Drawing Female Connector MCC (809-981-...00)
pdf 744 KB
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HPS40 4+2 | System Drawing Male Connector 180° Blade (809-490-...00)
pdf 594 KB
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HPS40 4+2 | System Drawing Male Connector 180° Wire (809-980-...00)
pdf 600 KB
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HPS40 4+2 | System Drawing Male Connector Blade HP (810-343-...00)
pdf 817 KB
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HPS40 4+2 | Singel Part Drawing Female Connector MCC (809-981-...00)
pdf 3 MB
Product & Process Specifications
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HPS40 4+2 | Handling Manual
pdf 445 KB
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HPS40 4+2 | Product Specification Female Connector EPS-100108 MCC (809-981-...00)
pdf 12 MB
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HPS40 4+2 | Product Specification Male Connector EPS-100139
pdf 2 MB
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HPS40 4+2 | Process Specification Female Connector EVS-100108 MCC (809-981-...00)
pdf 7 MB
Space Models
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HPS40 4+2 | 3D Space Model Female Connector MCC open (809-981-...00)
stp 14 MB
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HPS40 4+2 | 3D Space Model Female Connector MCC closed (809-981-...00)
stp 17 MB
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HPS40 4+2 | 3D Space Model Male Connector 180° Blade (809-490-...00)
stp 10 MB
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HPS40 4+2 | 3D Space Model Male Connector 180° Wire (809-980-...00)
stp 7 MB
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HPS40 4+2 | 3D Space Model Male Connector Blade HP (810-343-...00)
stp 10 MB