HPS40-1
In cooperation with well-known OEMs, Hirschmann Automotive developed a future-oriented system:
the HIRSCHMANN AUTOMOTIVE PowerStar high-voltage connectors. The innovative solutions fulfill highest quality requirements and comply with global automotive standards.
The HIRSCHMANN AUTOMOTIVE PowerStar 40‑1 and the new generation HIRSCHMANN AUTOMOTIVE PowerStar 40-2 are particularly impressive due to their optimized design and low weight. The connectors are watertight and fully efficient even at high temperatures – thus ensuring safe operation even under harsh environmental conditions. The systems are easy to assemble, have an integrated interlock and a circumferential shield transition for secure connection and disconnection.
Global Product Manager High Voltage & High Frequency
en
- Compliant with test specification LV 214
- Watertight according to IP6K9K
- Mountability
- Integrated interlock
- 360° shielded connection
- Interface "connector-to-shield" with low electrical resistance
- High current load at high ambient temperatures
- Robust design
| Key Features | HPS40-1 (2+2 way) | HPS40-1 (3+2 way) |
| Operating Condition | U = 750 V | U = 750 V |
| Ambient Condition | -40°C to +140°C | -40°C to +140°C |
| Maximum Current Load | Cat.1: 40 A (6.0 mm²), see derating 23A/80°C; 16A/125°C; 13A/140°C | Cat.1: 35 A (2.5 mm²), see derating 23A/80°C; 16A/125°C; 13A/140°C |
| Voltage Class | Class B according to ISO 6469-3:2011 60 VDC < U ≤ 1.500 VDC 25 VAC < Ueff ≤ 1.000 VAC (15–150 Hz) | Class B according to ISO 6469-3:2011 60 VDC < U ≤ 1.500 VDC 25 VAC < Ueff ≤ 1.000 VAC (15–150 Hz) |
| IP-Degree of Protection | IPXXD (assembled), IPXXB (disassembled) | IPXXD (assembled), IPXXB (disassembled) |
| EMC | > 70 dB (10 kHz to 5 MHz) > 65 dB (5 MHz to 500 MHz) | > 70 dB (10 kHz to 5 MHz) > 65 dB (5 MHz to 500 MHz) |
| Shielded Area | 360° circumferential | 360° circumferential |
| Shield Contact Resistance | 10 mΩ (total from sheathed cable until aggregate housing) Imin = 10 A; error current: 60 s, 25 A | 10 mΩ (total from sheathed cable until aggregate housing) Imin = 10 A; error current: 60 s, 25 A |
| Vibration Strength | according to LV 214-1, PG 17, class 3 (with CPA) | according to LV 214-1, PG 17, class 3 (with CPA) |
| Annular Contact System | 4.0 mm (HCT4) | 1.5 mm |
| Contact Surface | Ag | Ag |
| Line Connector | crimped | crimped |
| Wire Size Range | 2.5 mm², 4.0 mm², 6.0 mm² | 2.5 mm² |
| Number of Contact Durability | max. 50 cycles | max. 50 cycles |
| Contact Resistance | according to LV 215-1 | according to LV 215-1 |
| Touch Proof HV Connector with integraded HVIL-System | High Performance Contacts: min. 2.0 mm, advanced | High Performance Contacts: min. 2.0 mm, advanced |
| Mating/Unmating Force | < 95 N (version-/execution-dependent) | < 95 N (version-/execution-dependent) |
| Secondary Locking | Activating Force < 40 N, no accidental opening possible | Activating Force < 40 N, no accidental opening possible |
| Polarization/Keying | Misalignment Force: min. 300 N | Misalignment Force: min. 300 N |
| Koshiri Safety | yes | yes |
| Watertightness | IP6K9K and IPX8 PG 23 according to LV 214 | IP6K9K and IPX8 PG 23 according to LV 214 |
| CPA | yes (optional) | yes (optional) |
| Annular Contact System | 4.0 mm (HCT4) | 1.5 mm |
| Contact Surface | Ag | Ag |
| Line Connector | crimped | crimped |
| Wire Size Range | 2.5 mm², 4.0 mm², 6.0 mm² | 2.5 mm² |
| Number of Contact Durability | max. 50 cycles | max. 50 cycles |
| Contact Resistance | according to LV 215-1 | according to LV 215-1 |
| Touch Proof HV Connector with integraded HVIL-System | High Performance Contacts: min. 2.0 mm, advanced | High Performance Contacts: min. 2.0 mm, advanced |
| Mating/Unmating Force | < 95 N (version-/execution-dependent) | < 95 N (version-/execution-dependent) |
| Secondary Locking | Activating Force < 40 N, no accidental opening possible | Activating Force < 40 N, no accidental opening possible |
| Polarization/Keying | Misalignment Force: min. 300 N | Misalignment Force: min. 300 N |
| Koshiri Safety | yes | yes |
| Watertightness | IP6K9K and IPX8 PG 23 according to LV 214 | IP6K9K and IPX8 PG 23 according to LV 214 |
| CPA | yes (optional) | yes (optional) |
plug-and-play-device interfaces on request possible
(directcable connectors, solderable and PCB plug-in connectors)
180° Variant
- Cable Connection
- Solderable Pin Connection
90° Variant
- Cable Connection
- Solderable Pin Connection
Product Flyer
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High Voltage | Product Catalogue
pdf 16 MB
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HPS40-1 | Product Flyer
pdf 573 KB
Drawings
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HPS40-1 2+2 | System Drawing Female Connector MCC SCC (805-972-...00)
pdf 893 KB
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HPS40-1 3+2 | System Drawing Female Connector (807-135-...00)
pdf 1 MB
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HPS40-1 2+2 | System Drawing Female Connector Blind Plug (906-151-...00)
pdf 164 KB
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HPS40-1 2+2 | System Drawing Male Connector 180° 90° (806-029-...00)
pdf 2 MB
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HPS40-1 3+2 | System Drawing Male Connector 180° 90° (807-136-...00)
pdf 1 MB
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HPS40-1 2+2 | Single Part Drawing Female Connector MCC with CPA (805-972-...00)
pdf 2 MB
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HPS40-1 2+2 | Single Part Drawing Female Connector MCC without CPA (805-972-...00)
pdf 2 MB
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HPS40-1 2+2 | Single Part Drawing Female Connector SCC with CPA (805-972-...00)
pdf 2 MB
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HPS40-1 2+2 | Single Part Drawing Female Connector SCC without CPA (805-972-...00)
pdf 2 MB
Product & Process Specifications
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HPS40-1 | Handling Manual (Connector with CPA)
pdf 406 KB
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HPS40-1 | Handling Manual (Connector without CPA)
pdf 349 KB
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HPS40-1 | Product Specification EPS 100043 Female Connector MCC SCC (805-972-...00)
pdf 3 MB
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HPS40-1 | Product Specification EPS 100042 Male Connector 180° 90° (806-029-...00)
pdf 414 KB
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HPS40-1 3+2 | Process Specification EVS 100071 Female Connector (807-135-...00)
pdf 2 MB
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HPS40-1 | Process Specification EVS 100097 Female Connector MCC (805-972-...00)
pdf 8 MB
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HPS40-1 | Process Specification EVS 100097 Female Connector SCC (805-972-...00)
pdf 990 KB
Space Models
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HPS40-1 2+2 | 3D Space Model Female Connector with CPA (805-972-...00)
stp 789 KB
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HPS40-1 2+2 | 3D Space Model Female Connector without CPA MCC SCC (805-972-...00)
stp 247 KB
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HPS40-1 3+2 | 3D Space Model Female Connector without CPA (807-135-...00)
stp 534 KB
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HPS40-1 2+2 | 3D Space Model Female Connector blind plug (906-151-...00)
stp 247 KB
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HPS40-1 2+2 | 3D Space Model 90° Male Connector (806-029-...00)
stp 4 MB
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HPS40-1 2+2 | 3D Space Model 180° Male Connector (806-029-...00)
stp 2 MB
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HPS40-1 3+2 | 3D Space Model 180° Male Connector (807-136-...00)
stp 269 KB