HPS40-1

 

In cooperation with well-known OEMs, Hirschmann Automotive developed a future-oriented system:

 

the HIRSCHMANN AUTOMOTIVE PowerStar high-voltage connectors. The innovative solutions fulfill highest quality requirements and comply with global automotive standards.

 

The HIRSCHMANN AUTOMOTIVE PowerStar 40‑1 and the new generation HIRSCHMANN AUTOMOTIVE PowerStar 40-2 are particularly impressive due to their optimized design and low weight. The connectors are watertight and fully efficient even at high temperatures – thus ensuring safe operation even under harsh environmental conditions. The systems are easy to assemble, have an integrated interlock and a circumferential shield transition for secure connection and disconnection.

Tobias Natter is your Contact for Individual Questions

Global Product Manager High Voltage & High Frequency

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  • Compliant with test specification LV 214
  • Watertight according to IP6K9K
  • Mountability
  • Integrated interlock
  • 360° schielded connection
  • Interface "connector-to-shield" with low electrical resistance
  • High current load at high ambient temperatures
  • Robust design

 

 

 

Key Features HPS40-1 (2+2 way)

HPS40-1 (3+2 way)

Operating Condition U = 750 V U = 750 V
Ambient Condition -40°C to +140°C

-40°C to +140°C

Maximum Current Load

Cat.1: 40 A (6.0 mm²), see derating

23A/80°C; 16A/125°C; 13A/140°C

Cat.1: 35 A (2.5 mm²), see derating

23A/80°C; 16A/125°C; 13A/140°C

Voltage Class

Class B according to ISO 6469-3:2011

60 VDC < U ≤ 1.500 VDC

25 VAC < Ueff ≤ 1.000 VAC (15–150 Hz)

Class B according to ISO 6469-3:2011

60 VDC < U ≤ 1.500 VDC

25 VAC < Ueff ≤ 1.000 VAC (15–150 Hz)

IP-Degree of Protection IPXXD (assembled), IPXXB (disassembled) IPXXD (assembled), IPXXB (disassembled)
EMC

> 70 dB (10 kHz to 5 MHz)

> 65 dB (5 MHz to 500 MHz)

> 70 dB (10 kHz to 5 MHz)

> 65 dB (5 MHz to 500 MHz)

Shielded Area 360° circumferential 360° circumferential
Shield Contact Resistance

10 mΩ (total from sheathed cable until aggregate housing)

Imin = 10 A; error current: 60 s, 25 A

10 mΩ (total from sheathed cable until aggregate housing)

Imin = 10 A; error current: 60 s, 25 A

Vibration Strength according to LV 214-1, PG 17, class 3 (with CPA) according to LV 214-1, PG 17, class 3 (with CPA)

 

Annular Contact System 4.0 mm (HCT4) 1.5 mm
Contact Surface Ag Ag
Line Connector crimped crimped
Wire Size Range 2.5 mm², 4.0 mm², 6.0 mm² 2.5 mm²
Number of Contact Durability max. 50 cycles

max. 50 cycles

Contact Resistance according to LV 215-1 according to LV 215-1

 

Touch Proof HV Connector with integraded HVIL-System             

High Performance Contacts:

            

min. 2.0 mm, advanced

            
            

High Performance Contacts:

            

min. 2.0 mm, advanced

            
Mating/Unmating Force < 95 N (version-/execution-dependent) < 95 N (version-/execution-dependent)
Secondary Locking             

Activating Force < 40 N,

            

no accidental opening possible

            
            

Activating Force < 40 N,

            

no accidental opening possible

            
Polarization/Keying Misalignment Force: min. 300 N Misalignment Force: min. 300 N
Koshiri Safety yes yes
Watertightness             

IP6K9K and IPX8

            

PG 23 according to LV 214

            
            

IP6K9K and IPX8

            

PG 23 according to LV 214

            
CPA yes (optional) yes (optional)
Annular Contact System 4.0 mm (HCT4) 1.5 mm
Contact Surface Ag Ag
Line Connector crimped crimped
Wire Size Range 2.5 mm², 4.0 mm², 6.0 mm² 2.5 mm²
Number of Contact Durability max. 50 cycles

max. 50 cycles

Contact Resistance according to LV 215-1 according to LV 215-1
Touch Proof HV Connector with integraded HVIL-System             

High Performance Contacts:

            

min. 2.0 mm, advanced

            
            

High Performance Contacts:

            

min. 2.0 mm, advanced

            
Mating/Unmating Force < 95 N (version-/execution-dependent) < 95 N (version-/execution-dependent)
Secondary Locking             

Activating Force < 40 N,

            

no accidental opening possible

            
            

Activating Force < 40 N,

            

no accidental opening possible

            
Polarization/Keying Misalignment Force: min. 300 N Misalignment Force: min. 300 N
Koshiri Safety yes yes
Watertightness             

IP6K9K and IPX8

            

PG 23 according to LV 214

            
            

IP6K9K and IPX8

            

PG 23 according to LV 214

            
CPA yes (optional) yes (optional)

 

plug-and-play-device interfaces on request possible

(directcable connectors, solderable and PCB plug-in connectors)

180° Variant

  • Cable Connection
  • Solderable Pin Connection

 

90° Variant

  • Cable Connection
  • Solderable Pin Connection

Product Flyer

Drawings

Product & Process Specifications

Space Models