HPS40-1 2+2

 

In cooperation with well-known OEMs, Hirschmann Automotive developed a future-oriented system:

 

the HIRSCHMANN AUTOMOTIVE PowerStar high-voltage connectors. The innovative solutions fulfill highest quality requirements and comply with global automotive standards.

 

The HIRSCHMANN AUTOMOTIVE PowerStar 40‑1 and the new generation HIRSCHMANN AUTOMOTIVE PowerStar 40-2 are particularly impressive due to their optimized design and low weight. The connectors are watertight and fully efficient even at high temperatures – thus ensuring safe operation even under harsh environmental conditions. The systems are easy to assemble, have an integrated interlock and a circumferential shield transition for secure connection and disconnection.

Daniel Engstler is your Contact for Individual Questions

Global Product Manager HV

+43 5522 307 1217
+43 664 78046473
daniel.engstler@hirschmann-automotive.com
Contact now
  • compliant with test specification LV214
  • watertight according to IP6K9K
  • mountability
  • integrated interlock
  • 360° shielded connection
  • interface "connector-to-shield" with low electrical resistance
  • high current load at high ambient temperatures
  • robust design
PARAMETERS HPS40-1 (2+2 way)

HPS40-1 (3+2 way)

Current Class current class 1 and 2 connector current class 1 and 2 connector
Applications auxiliary units auxiliary units
Number of Pins 2 (high voltage) + 2 (HVIL optional) 3 (high voltage) + 2 (HVIL optional)
Operating Condition U = 750 VDC U = 750 VDC
Voltage Class

Class B according to ISO 6469-3:2011

60 VDC < U ≤ 1,000 VDC

25 VAC < Ueff ≤ 707 VAC (15–150 Hz)

Class B according to ISO 6469-3:2011

60 VDC < U ≤ 1,000 VDC

25 VAC < Ueff ≤ 707 VAC (15–150 Hz)

Ambient Condition -40° C to +140° C -40° C to +140° C
Maximum Altitude 4,000 m 4,000 m
Maximum Current Load 62 A at 80° C (6.00 mm2), see deratings product specification 35 A at 80° C (2.50 mm2), see deratings product specification
IP-Degree of Protection IPXXD (unmated), IPXXB (mated) IPXXD (unmated), IPXXB (mated)
Watertightness IP6K9K, IPX8 IP6K9K, IPX8
EMC Performance (6.00 mm2)

> 70 dB (10 kHz to 5 MHz)

> 65 dB (5 MHz to 500 MHz)

> 70 dB (10 kHz to 5 MHz)

> 65 dB (5 MHz to 500 MHz)

Shielded Area 360° circumferential 360° circumferential
Shield Contact Resistance 10 mΩ (total from sheathed cable until aggregate housing) 10 mΩ (total from sheathed cable until aggregate housing)
Vibration Strength 2 according to LV 214-215, PG17 (without fixation point) according to LV 214-215, PG17 (without fixation point)
Vibration Strength 3 according to LV 214-215, PG17 (first fixation point at < 100 mm) according to LV 214-215, PG17 (first fixation point at < 100 mm)
Mating/Unmating Force < 85 N < 85 N
Secondary Lock System activating force < 40 N, no unintentional opening possible activating force < 40 N, no unintentional opening possible
Koshiri Safety yes yes
Polarization/Coding incorrect insertion force > 300 N incorrect insertion force > 300 N
HVIL System minimum 1.0 mm (nominal 2.0 mm), leading minimum 1.0 mm (nominal 2.0 mm), leading
CONTACT SYSTEM INFORMATION
Contact System HCT4 (4.0 mm round terminal), Ag, crimped Kostal LKS (1.5 mm terminal)
Material/Surface Cu-Leg., CuNiSi, Ag CuBe, Ag
Connection crimped crimped
Mating Cycles max. 50 cycles max. 50 cycles
CUSTOMER-SPECIFIC INFORMATION
Cable Cross Section

2.5 mm2, 4.0 mm2, 6.0 mm2 as MCC solutions

3.0 mm2, 5.0 mm2 as SCC solutions

 2.5 mm2
Contact Carrier Codings A, B, C, Z A

 

 

 

 

plug-and-play-device interfaces on request possible

(directcable connectors, solderable and PCB plug-in connectors)

Product Flyer

Drawings

Product & Process Specifications

Space Models