HPS40-1

 

In cooperation with well-known OEMs, Hirschmann Automotive developed a future-oriented system:

 

the HIRSCHMANN AUTOMOTIVE PowerStar high-voltage connectors. The innovative solutions fulfill highest quality requirements and comply with global automotive standards.

 

The HIRSCHMANN AUTOMOTIVE PowerStar 40‑1 and the new generation HIRSCHMANN AUTOMOTIVE PowerStar 40-2 are particularly impressive due to their optimized design and low weight. The connectors are watertight and fully efficient even at high temperatures – thus ensuring safe operation even under harsh environmental conditions. The systems are easy to assemble, have an integrated interlock and a circumferential shield transition for secure connection and disconnection.

Tobias Natter is your Contact for Individual Questions

Global Product Manager High Voltage & High Frequency

en

+43 (0)5522 307 1839
+43 (0)664 88931773
tobias.natter@hirschmann-automotive.com
Contact now
  • compliant with test specification LV 214
  • watertight according to IP6K9K
  • mountability
  • integrated interlock
  • 360° shielded connection
  • interface "connector-to-shield" with low electrical resistance
  • high current load at high ambient temperatures
  • robust design
PARAMETERS HPS40-1 (2+2 way)

HPS40-1 (3+2 way)

Current Class current class 1 and 2 connector current class 1 and 2 connector
Applications auxiliary units auxiliary units
Number of Pins 2 (high voltage) + 2 (HVIL optional) 3 (high voltage) + 2 (HVIL optional)
Operating Condition U = 750 V U = 750 V
Voltage Class

Class B according to ISO 6469-3:2011

60 VDC < U ≤ 1,000 VDC

25 VAC < Ueff ≤ 707 VAC (15–150 Hz)

Class B according to ISO 6469-3:2011

60 VDC < U ≤ 1,000 VDC

25 VAC < Ueff ≤ 707 VAC (15–150 Hz)

Ambient Condition -40° C to +140° C

-40° C to +140° C

Maximum Altitude 4,000 m 4,000 m
Maximum Current Load

62 A at 80° C (6.00 mm2), see deratings product specification

 35 A at 80° C (2.50 mm2), see deratings product specification
IP-Degree of Protection IPXXD (unmated), IPXXB (mated) IPXXD (unmated), IPXXB (mated)
Watertightness IP6K9K, IPX8 IP6K9K, IPX8
EMC Performance (6.0 mm2)

> 70 dB (10 kHz to 5 MHz)

> 65 dB (5 MHz to 500 MHz)

> 70 dB (10 kHz to 5 MHz)

> 65 dB (5 MHz to 500 MHz)

Shielded Area 360° circumferential 360° circumferential
Shield Contact Resistance

10 mΩ (total from sheathed cable until aggregate housing)

10 mΩ (total from sheathed cable until aggregate housing)

Vibration Strength 2 according to LV 214-1, PG 17 (without fixation point) according to LV 214-1, PG 17 (without fixation point)
Vibration Strength 3 according to LV 214-1, PG 17 (first fixation point at < 100 mm) according to LV 214-1, PG 17 (first fixation point at < 100 mm)
Mating/Unmating Force < 85 N < 85 N
Secondary Lock System activating force < 40 N, no unintentional opening possible activating force < 40 N, no unintentional opening possible
Koshiri Safety yes yes
Polarization/Coding incorrect insertion force > 300 N incorrect insertion force > 300 N
HVIL System minimum 1.0 mm (nominal 2.0 mm), leading minimum 1.0 mm (nominal 2.0 mm), leading

 

CONTACT SYSTEM INFORMATION HPS40-1 (2+2 way) HPS40-1 (3+2 way)
Contact System HCT4 (4.0 mm round terminal), Ag, crimped or Kostal LKS Kostal LKS (1.5 mm terminal)
Material/Surface Cu-Leg., CuNiSi, Ag CuBe, Ag
Connection crimped crimped
Mating Cycles max. 50 cycles

max. 50 cycles

 

CUSTOMER-SPECIFIC INFORMATION HPS40-1 (2+2 way) HPS40-1 (3+2 way)
Cable Cross Section

2.5 mm2, 4.0 mm2, 6.0 mm2 as MCC solution

3.0 mm2, 5.0 mm2 as SCC solution

 2.5 mm2
Contact Carrier Codings A, B, C, Z A

 

plug-and-play-device interfaces on request possible

(directcable connectors, solderable and PCB plug-in connectors)

Product Flyer

Drawings

Product & Process Specifications

Space Models