HPS40-2 2+2

 

In cooperation with well-known OEMs, Hirschmann Automotive developed a future-oriented system:

 

the HIRSCHMANN AUTOMOTIVE PowerStar high-voltage connectors. The innovative solutions fulfill highest quality requirements and comply with global automotive standards.

 

The HIRSCHMANN AUTOMOTIVE PowerStar 40-1 and the new generation HIRSCHMANN AUTOMOTIVE PowerStar 40-2 are particularly impressive due to their optimized design and low weight. The connectors are watertight and fully efficient even at high temperatures – thus ensuring safe operation even under harsh environmental conditions. The systems are easy to assemble, have an integrated interlock and a circumferential shield transition for secure connection and disconnection.
 

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Daniel Engstler is your Contact for Individual Questions

Global Product Manager HV

+43 5522 307 1217
+43 664 78046473
daniel.engstler@hirschmann-automotive.com
Contact now
  • compliant with automotive test specification LV214 & USCAR*
  • watertight according to IP6K9K
  • easy assembling
  • integrated interlock
  • 360° shielded connection
  • low shield contact resistance
  • high current load at high ambient temperatures
  • robust design

 

The HCT4 contact system is an in-house development by Hirschmann Automotive. Device connections can be implemented in different variants on request. Multiple connections with optimized installation space are also possible.

 

 

 

 

*Please contact Product Manager.

PARAMETERSHPS40-2 (2+2 way)
Current Classcurrent class 1 and 2 connector
Applicationsauxiliary units
Number of Pins2 (high voltage) + 2 (HVIL optional)
Operating ConditionU = 1,000 VDC
Voltage Class

Class B according to ISO 6469-3:2011

60 VDC < U ≤ 1,000 VDC

25 VAC < Ueff ≤ 707 VAC (15-150 Hz)

Ambient Condition-40° C to +140° C
Maximum Altitude4,000 m
Maximum Current Load63A at 80° C (6.0 mm2), see deratings product specification
IP-Degree of ProtectionIPXXD (unmated), IPXXB (mated)
WatertightnessIP6K9K, IPX8
EMC Performance (6.00 mm2)

until 30 MHz < 1 mΩ/m

> 75 dB (10 kHz to 500 MHz)

> 65 dB (500 MHz to 1,000 MHz)

Shielded Area360° circumferential
Shield Contact Resistance< 2 mΩ (total from sheathed cable until aggregate housing)
Vibration Strength 2according to LV214/215 - PG17 (without fixation point)
Vibration Strength 3according to LV214/215 - PG17 (first fixation point at < 200 mm)
Vibration Strength 4according to LV214/215 - PG17 (first fixation point at < 200 mm)
Mating/Unmating Force< 65 N
Secundary Lock Systemactivating force < 40 N, no accidental opening possible
Koshiri Safetyyes
Polarization/Codingincorrect insertion force < 200 N
CPA Systemoperating force < 30 N
HVIL Systemmin. 1.0 mm (nominal 2.0 mm), leading
CONTACT SYSTEM INFORMATION
Contact SystemHCT4 (4.0 mm round terminal), Ag, crimped
Material/SurfaceCu-Leg., CuNiSi, Ag
Connectorcrimped
Mating Cyclesmax. 50 cycles
CUSTOMER-SPECIFIC INFORMATION
Cable Cross Section2.5 mm2; 4.0 mm2; 6.0 mm2 as MCC and SCC solutions
Contact Carrier CodingsA, B, C, D, Z

 

 

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