
Global Product Manager High Voltage & High Frequency
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- Compliant with test specification LV 214 & USCAR*
- Watertight according to IP6K9K
- Easy assembling
- Integrated interlock
- 360° shielded connection
- Low shield contact resistance
- High current load at high ambient temperatures
- Robust design
The HCT4 contact system is an in-house development by Hirschmann Automotive. Device connections can be implemented in different variants on request. Multiple connections with optimized installation space are also possible.

*Please contact Product Manager.
Key Features | HPS40-2 (2+2 way) |
Operating Condition | U = 1.000 VDC |
Ambient Condition | -40°C to +140°C |
Maximum Current Load | 6,00 mm2, see derating 64A/80°C; 55A/100°C; 45A/125°C; 37A/140°C |
Voltage Class | Class B according to ISO 6469-3:2011 60 VDC < U ≤ 1.500 VDC 25 VAC < Ueff ≤ 1.000 VDC (15-150 Hz) |
IP-Degree of Protection | IPXXD (assembled), IPXXB (disassembled) |
EMC | > 70 dB (10 kHz to 500 MHz) > 65 dB (500 MHz to 1.000 MHz) |
Shielded Area | 360° circumferential |
Shield Contact Resistance | < 2 mΩ (total from sheathed cable until aggregate housing) |
Vibration Strength 3 | according to LV214/215 - PG17 (first fixation point at < 200 mm) |
Vibration Strength 4 | accoriding to LV214/215 - PG17 (first fixation point at < 50 mm) |
Cable Cross Section | 2.5 mm2; 4.0 mm2; 6.0 mm2 as MCC and SCC Solutions |
Round Contact System | 4.0 mm (HCT4) |
Contact Surface | Ag |
Line Connector | crimped |
Wire Size Range | 2.5 mm2, 4.0 mm2, 6.0 mm2 |
Number of Connection Cycles | max. 50 cycles |
Transition Resistance | according to LV215-1 |
Housing System | Touch Proof HV Connector with High Performance Terminals |
Integrated HVIL System | min. 1.0 mm (nominal 2.0 mm), leading |
Mating/Unmating Force | < 65 N |
Secondary Lock System | Activating Force < 40 N no accidental opening possible |
Polarization/Coding | Incorrect Insertion Force < 200 N |
Koshiri Safety | yes |
Watertightness | IP6K9K and IPX8, PG23 as per LV214/LV215 |
CPA | yes Operating Force < 30 N |
180° Variant
- Cable Connection
- Blade Connection
- Bus Bar Connection
- Multiple Connection
90° Variant
- Cable Connection
- Blade Connection
- Bus Bar Connection*
*customer-specific connection variants on request
Product Flyer
HPS40-2 | Product Flyer
pdf 5 MB
Drawings
HPS40-2 | System Drawing 180° Male Connector (807-652-...)
pdf 584 KB
HPS40-2 | System Drawing 90° Male Connector Shortened (810-200-...)
pdf 718 KB
HPS40-2 | System Drawing 90° Male Connector (809-366-...)
pdf 744 KB
HPS40-2 | System Drawing 180° Male Connector Blade (809-855-...)
pdf 620 KB
HPS40-2 | System Drawing 180° Male Connector Busbar (809-226-...)
pdf 614 KB
HPS40-2 | System Drawing 180° Male Connector NAFTA (807-652-...)
pdf 591 KB
HPS40-2 | System Drawing Female Connector (807-655-...)
pdf 888 KB
HPS40-2 | System Drawing Female Connector NAFTA (809-886-...)
pdf 871 KB
Product & Process Specifications
HPS40-2 | Product Specification Female Connector EPS-100096
pdf 2 MB
HPS40-2 | Process Specification Female Connector MCC PLUS - EVS-100137
pdf 2 MB
HPS40-2 | Process Specification Female Connector SCC - EVS-100111
pdf 4 MB
HPS40-2 | Process Specification Female Connector MCC - EVS-100096
pdf 12 MB
HPS40-2 | Handling Manual
pdf 528 KB
HPS40-2 | Process Specification Female Connector SCC NAFTA - EVS-100111
pdf 3 MB
Space Models
HPS40-2 | 3D Space Model 180° Male Connector Busbar (809-226-...)
stp 3 MB
HPS40-2 | 3D Space Model Female Connector NAFTA (809-886-...)
stp 17 MB
HPS40-2 | 3D Space Model Female Connector (807-655-...)
stp 22 MB
HPS40-2 | 3D Space Model 180° Male Connector (807-652-...)
stp 8 MB
HPS40-2 | 3D Space Model 180° Male Connector NAFTA (807-652-...)
stp 10 MB
HPS40-2 | 3D Space Model 180° Male Connector Blade (809-855-...)
stp 6 MB
HPS40-2 | 3D Space Model 90° Male Connector (809-366-...)
stp 5 MB