HPS60-E 2+2 & HPS90 2+2

 

The HIRSCHMANN AUTOMOTIVE PowerStar E-Line products are characterized by their ergonomic handling, easy processing and completely represent the future e-mobility.


The products comply with all common standards of the automotive industry and are available with several features like an additional temperature sensor or optional interlock. They also cover a wide range of cable cross sections to reach different current profiles on the same connector design.

Elisa-Maria Jussel is your Contact for Individual Questions

Technical Sales

+43 5522 307 1184
+43 664 88456487
elisa-maria.jussel@hirschmann-automotive.com
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  • compliant with several automotive test specifications
  • watertight according to IP6K9K and IPX8
  • high current load at high ambient temperatures up to 400 A
  • 360° shielded connection
  • high automation level
  • low mating force
  • different customer specific connection solutions
PARAMETERS HPS60-E 2+2 & HPS90-E 2+2
Current Class current class 3, 4 and 5 connector
Applications inverter, HV battery, e-motor
Number of Pins 2 (high voltage) + 2 (HVIL optional)
Operating Condition 1,000 VDC
Voltage Class class B according ISO 6469-3:2011
60 VDC < U ≤ 1,000 VDC
25 VAC < Ueff ≤ 707 VAC (15-150 Hz)
Ambient Condition -40° C to +140° C
Maximum Altitude 4,000 m
Maximum Current Load 170 A at 80° C (35 mm² Al, HPS60-E 2+2 light)
250 A at 80° C (50 mm² Cu, HPS60-E 2+2)
400 A at 80° C (95 mm² Cu, HPS90-E 2+2)
IP-Degree of Protection IPXXB (unmated), IPXXD (mated)
Watertightness IP6K9K, IPX8
EMC Performance (6.0 mm2) until 30 MHz < 1 mΩ/m
> 75 dB (10 kHz to 500 MHz)
> 65 dB (500 MHz to 1,000 MHz)
Shielded Area 360° circumferential
Shield Contact Resistance < 2.0 mΩ (total from sheathed cable until aggregate housing)
Mating/ Unmating Force < 50 N
Koshiri Safety yes
Polarization/ Coding incorrect insertion force > 200 N
CPA System operating force < 30 N
HVIL System minimum 1.0 mm (nominal 2.0 mm), leading
CONTACT SYSTEM INFORMATION
Contact System HCT6 (6.0 mm round terminal, HPS60-E 2+2 light and HPS60-E 2+2)
HCT9 (9.0 mm round terminal, HPS90-E 2+2)
Material/ Surface CuCrAgFeTISI, Ag, Ni (HPS60-E 2+2 light)
Cu-ETP, Ag, Ni (HPS60-E 2+2 and HPS90-E 2+2)
Connection crimped (HPS60-E 2+2 light Cu), crimped-soldered (HPS60-E 2+2 light Al)
welded (HPS60-E 2+2 and HPS90-E 2+2)
Mating Cycles maximum 50 cycles
CUSTOMER-SPECIFIC INFORMATION
Cable Cross Section 10 mm2 to 25 mm2 Cu or 35 mm2 Al (HPS60-E 2+2 light)
35 mm2 to 50 mm2 (HPS60-E 2+2)
70 mm2 to 95 mm2 (HPS90-E 2+2)
Contact Carrier Codings A, B, C, D, Z

 

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